One-piece hose guide for hose reel deck box

ABSTRACT

A hose guide for a hose reel deck box is provided. More specifically, the hose guide is a one piece, or unitary body, component. The unitary body hose guide is structured to snap-fit to one or two travel bars that are part of the unitary body of the hose reel deck box housing assembly. The hose guide preferably includes two semi-enclosed passages that are structured to be slidably coupled to the travel bars.

This application is a divisional application of U.S. application Ser.No. 13/309,590, filed Dec. 2, 2011, which issued as U.S. Pat. No.9,796,558 B2 on Oct. 24, 2017, which is hereby incorporated by referencein its entirety.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to hose reel deck box and, morespecifically, to a hose reel deck box having a one-piece manual hoseguide system.

Description of the Related Art

A hose reel deck box is a housing assembly supporting a hose reel. Thehose reel includes a basket assembly having a barrel and a hand crank.The hose is wrapped about the barrel and the hand crank is coupled tothe barrel. The crank may be coupled directly to the barrel orindirectly coupled via one or more gears. Both the crank and/or thebarrel is/are, however, typically mounted on, and rotatably coupled to,the housing assembly. The hose may be full, or partially full, of water,or, empty as it is wound about the barrel. Regardless of the state ofthe hose, the weight of the hose creates torque on the housing assemblywhenever the hose is wound up. Given a typical hose reel with generallysquare cross-section, the winding forces typically cause such a housingassembly to distort or “skew” into a non-rectangular parallelogram(diamond shape cross-section). The winding forces further apply stressin the area where the basket assembly is coupled to the housingassembly.

The housing assembly must be structured to resist the torque and otherstresses applied thereto during the winding process. This may beaccomplished by several known configurations. First, the housingassembly may be made from robust materials, typically metals. Such metalhousing assemblies are expensive due to both material costs and assemblytime. Second, plastic housing assemblies are typically less expensivethan metal housings, but require extensive support structures, e.g.molded ribs (thin planar members) and braces, in order to resist theforces applied thereto. The forming of such support structures typicallyrequires the sides of the housing assemblies to be formed separately andassembled. Moreover, as the sides are not identical, i.e. the sides thatsupport the barrel are often mirror images, multiple molds are required.As such, the time and cost to produce and assemble a plastic housing isalso more than is desirable. Third, the housing may be a combination ofmetal and plastic components, but these housing assemblies may includethe disadvantages rather than the advantages of both materials.

The housing assembly must further provide for a number of functions oraccomplish desired tasks. For example, the housing assembly must providemountings for various components such as the barrel, the housingassembly must protect, and/or hide from view, the hose reel, and thehousing assembly must be aesthetically pleasing to the user. Themountings for the barrel must resist local stresses caused by thewinding forces noted above. This is typically accomplished by moldingribs and trusses, e.g. X-shaped ribs, into the sidewalls, especiallyalong the edges of the sidewalls and/or a shaped mounting for the basketassembly into the plastic housing assembly sidewall. Such a mounting mayrely upon its contoured shape to provide strength, and/or may includeribs or other support structures. Further, the hose reel deck box mustbe economical.

To reduce the cost of plastic housing assemblies, manufacturers haveattempted to create housing assemblies consisting of as few pieces aspossible. Cost reductions in the manufacturing process can beimplemented by reducing the number of separate components and thetime/effort required to assemble such various components. For example,it is typically less expensive to mold a mounting for a crank into ahousing assembly sidewall than it is manufacture the mounting separatelyand couple it to the housing assembly sidewall. In theory, the assemblycost could be reduced to, essentially, zero if the housing assembly werea single molded piece. This reduction in cost must, however, be balancedagainst the cost of the mold and the manufacturing costs associated withcomplex molds, e.g. a higher failure rate. That is, complex shapes, suchas a crank mounting, must be incorporated into the mold and must beconstructed in such a way that the molds may be separated and the moldedproduct may be separated from the molds. Further, the cavity in the moldused to create complex shapes may be difficult to fill with liquidplastic during the injection process resulting in the increased failurerate noted above.

Presently, it is known to mold a housing assembly wherein the fourvertical sidewalls are a unitary piece. A top sidewall, and possibly abottom sidewall, are added to complete the housing assembly enclosure.Alternately, the top sidewall may be included in the mold. That is, thesides, and possibly the top, of the housing assembly are molded as a“unitary housing.” The sidewalls include mounts for the crank, the hosereel, and other components. Such features are formed as contouredsurfaces of the sidewall. However, because the contoured surfaces thatform the basket assembly mounting must be structured to come off themold, i.e. tapered in a specific direction as described below, thedesign of the mountings are controlled more by the molding process thanby a desire to design a mounting structured to reduce stress oraesthetics. Typically, very few additional components are added to theunitary housing.

While use of a unitary housing reduces the assembly time, the unitaryhousing is difficult to mold, especially in light of the fact that thishousing must resist most of the winding forces. Further, such a unitaryhousing typically includes a number of molded support ribs and othercontoured surfaces structured to resist the winding forces; but thesefeatures are difficult to incorporate into a mold. Typically, a mold ispulled apart over a single axis, e.g. a top mold must be liftedvertically off a lower mold. Thus, and again assuming the molds areseparated vertically, it would be impossible to have a horizontallyextending element, such as a plurality of horizontal ribs, as the moldthat is moved could not pass the ribs. Thus, the unitary housingcomponent may only have a number of vertically extending ribs or similarcontoured surfaces. These features resist skewing of the unitaryhousing.

While use of a unitary housing reduces assembly costs, the creation ofsuch molds is very expensive and the extensive contouring leads to manydeformations in the molded parts. Further, the limited type of supportribs, e.g. no X-shaped trusses, means that a unitary housing is lesscapable of resisting winding stresses than a structure that doesincludes more robust ribs. Further, the contoured mounting for thebasket assembly typically has a shape that is less than pleasing and mayinclude only vertical ribs on its inner surface. Further, while weakbasket assembly mountings may not cause an instant failure, repeatedstress causes the unitary housing component to wear out more quickly.Further, the functional contoured surfaces are not smooth and tend to beasymmetric. Such contouring is, generally, not considered to be asaesthetically pleasing as symmetrical flat sidewalls.

As noted above, one advantage of using a unitary sidewall in the housingis that the assembly time and cost for the hose reel is reduced. Buteven such unitary sidewall hose reels require some assembly, especiallyif the hose reel includes an “autotrack” device. As is known, anautotrack device is part of a hose winding system. The system typicallyincludes a guide rod having a bi-directional track groove disposedthereon, a retaining rod, and a follower. The guide rod is coupled tothe basket assembly drive. Thus, when a user turns the crank to take upthe hose, the guide rod also rotates. The follower is a housingenclosing a tooth, or other construct, structured to be disposed in theguide bar bi-directional track groove. The follower is further coupledto, and structured to slide over, the retaining rod. The guide rodextends generally parallel to, but spaced from, the basket assembly axisof rotation.

In this configuration, the follower moves laterally back-and-forth overthe guide rod as the hose is wound. That is, as the guide rod rotates,the tooth engages the surface of the bi-directional track groove. Thefollower's further engagement with the retaining rod prevents thefollower from rotating with the guide rod, i.e. the follower remains ina fixed orientation while the guide rod rotates. This engagement of thetooth during rotation of the guide rod while the follower remains in afixed orientation causes the follower to move along the groove. Thus, ahose that passes through the follower will be moved back-and-forth whilethe hose is being wound about the basket assembly thereby winding thehose is a regular pattern and spreading the wound hose oversubstantially the entire length of the basket assembly.

The disadvantage of such an autotrack is that the guide rod must bedisposed in a passage within the follower, and more specifically thebody of the follower, so as to allow the tooth to be maintained in thegroove. That is, the follower is disposed about the guide rod so as tomaintain a proper spacing between the tooth and guide rod. If thefollower body were disposed on only one side of the guide rod, thefollower body would likely lift off the guide rod when the guide rodrotates. Thus, the guide rod must be trapped in a follower passage.Further, the tooth is typically spring biased into the groove. In orderfor the tooth to fully engage the groove and/or to provide a mountingfor the spring, the follower is a hollow body that is, typically,assembled about the guide rod. Thus, the autotrack device requiresassembly steps that are typically eliminated when using a unitarysidewall housing.

SUMMARY OF THE INVENTION

The disclosed and claimed concept relates to a hose guide for a hosereel deck box. More specifically, the hose guide is a one piece, orunitary body, component. The unitary body hose guide is structured tosnap-fit to one or two travel bars that are part of the unitary body ofthe hose reel deck box housing assembly. The hose guide preferablyincludes two semi-enclosed passages that are structured to be slidablycoupled to the travel bars.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side view of a hose reel deck box.

FIG. 2 is an isometric, exploded view of a hose reel deck box with astiffener.

FIG. 3 is an isometric, exploded partial view of a hose reel deck box.

FIG. 4 is a detail isometric view of a hose reel deck box.

FIG. 5 is an isometric view of a stiffener. FIG. 5A is a detail view ofa coupling component. FIG. 5B is another detail view of a couplingcomponent.

FIG. 6 is a detail view of another coupling component.

FIG. 7 is a detail view of another coupling component.

FIG. 8 is a detail view of another coupling component.

FIG. 9 is a detail view of another coupling component.

FIG. 10 is a detail view of another coupling component.

FIG. 11 is a bottom view of a hose reel deck box without a barrel.

FIG. 12 is an isometric view of another stiffener.

FIG. 13 is an exploded view of the basket assembly coupling assembly.FIGS. 13A and 13B are detail views of portions of the basket assemblycoupling assembly.

FIG. 14 is a cross-sectional view of a basket assembly.

FIG. 15 is a cross-sectional view of a basket assembly couplingassembly.

FIG. 15A is a cross-sectional view of an alternate embodiment of thebasket assembly coupling assembly.

FIG. 16 is an isometric detail view of a basket assembly couplingassembly component.

FIG. 17 is an isometric view of a hose guide system.

FIG. 18 is an isometric detail view of a hose guide.

FIG. 19 is an isometric detail view of another hose guide.

FIG. 20 is an isometric detail view of another hose guide.

DETAILED DESCRIPTION

As used herein, “coupled” means a link between two or more elements,whether direct or indirect, so long as a link occurs.

As used herein, “directly coupled” means that two elements are directlyin contact with each other.

As used herein, “fixedly coupled” or “fixed” means that two componentsare coupled so as to move as one while maintaining a constantorientation relative to each other. The fixed components may, or maynot, be directly coupled.

As used herein, “bracingly coupled” means that when two components arecoupled, one component provides structural support or rigidity to theother component. Typically, to be bracingly coupled, one component mustbe coupled to another component at two or more spaced locations or havean elongated coupling.

As used herein, the word “unitary” means a component is created as asingle piece or unit; that is, a component that includes pieces that arecreated separately and then coupled together as a unit is not a“unitary” component or body.

As used herein, a “unitary housing component” is a unitary componentdefining a partially enclosed space that is substantially open on atleast one side but not more than two sides. For example, a generallysquare tube, wherein the four sides are formed from one piece, could bea “unitary housing component.” A passage for an element such as, but notlimited to, a basket assembly coupling is not a substantial opening.Further, a “unitary housing component” is capable of being skewed, asdescribed above.

As used herein, “proximate” means “at” or “adjacent.” Thus, if componentA is directly coupled to component B “proximate” the upper edge ofcomponent B, the coupling may be at or adjacent the upper edge ofcomponent B.

As used herein, “snug,” as in a “snug” engagement or two componentsfitting “snugly” together, means that two components engage each otherin a tight but non-binding manner.

As used herein, “corresponding” means structured to fit together. Forexample, a bolt may fit within any nut having a larger diameter opening,but the bolt's threads only engage a nut of a corresponding size, i.e. anut structured to fit the bolt.

As used herein, “generally planar” means a thin member or surfacewherein any offset area of the member/surface is not offset more thanabout 1.0 inch from the plane of the member/surface.

As used herein, “substantially planar” means a thin member or planarsurface wherein any offset area of the member/surface is not offset morethan about 0.25 inch from the plane of the member/surface.

As used herein, a “snap-fit coupling” means a coupling that is,typically, temporary and wherein two coupling components, one of whichis at least minimally flexible, are maintained in a coupledconfiguration due to a bias created by the minimally flexible component.For example, a passage in a minimally flexible, tubular body, whereinthe passage has a longitudinal opening, may be temporarily widenedallowing an object to pass into the passage. When the object is in thepassage, the minimally flexible body returns the passage to the originalconfiguration with the object disposed in the passage. As is known, theminimally flexible body typically closes about the object with a “snap”or “click” sound.

As used herein, “snap-fit,” used as a verb, means to be coupled by a“snap-fit coupling.”

As shown in FIG. 1, a hose reel deck box 10, hereinafter “hose reel” 10,includes a housing assembly 12 and a basket assembly 200. As shown inFIG. 13, the basket assembly 200 is rotatably coupled to the housingassembly 12 as detailed below. As shown in FIGS. 2 and 3, the housingassembly 12 includes a unitary housing component 20, a top member 21,and a stiffener 70. As used herein, the “housing component” 20 is theelement defining the generally vertical sidewalls of a hose reel deckbox 10. Additional elements, e.g. the top member 21 or non-slip feet(not shown) are parts of the housing assembly 12 and are not part of the“housing component” 20. The unitary housing component 20 is in a firstconfiguration, but is capable of being twisted into a skewedconfiguration. That is, the unitary housing component 20 is structuredto be in a first, operational configuration wherein the basket assembly200 may rotate freely, but, the torque and other stresses created bysuch rotation of the basket assembly 200 cause the unitary housingcomponent 20 to skew whereby the basket assembly 200 may not rotatefreely in the unitary housing component 20. The unitary housingcomponent 20 has a unitary sidewall 22 defining an enclosed space 24having at least one opening 26. The unitary sidewall 22 is, preferably,made from plastic and, more preferably, an injection molded plastic suchas, but not limited to PP (Polypropylene) or PE (Polyethylene). As isknown, injection molded plastic components are formed by injecting aliquid plastic into a mold comprised of two dies defining a cavity (noneshown). The dies are brought together so as to define the cavity.Following injection of the plastic, the dies are separated by moving thedies, or one die, along a single axis. Thus, the components produced inthis manner cannot have any non-tapered/non-axial structures. That is,the unitary sidewall 22 is comprised of generally planar members 31, 33,35, 37 joined at corners, as described below, that are disposed in agenerally vertical plane but are angled slightly inwardly from bottom totop. That is, as used herein, a “generally vertical” plane includesplanes disposed at angles up to 5 degrees off vertical. Further, as usedherein, “generally vertical upwardly tapered planes” means that twoopposing planes, i.e. planes an equal distance from an intermediateplane, are “generally vertical” but are further angled towards eachother while being farther apart at lower elevations and closer togetherat higher elevations.

The unitary sidewall 22 does not include any non-tapered/non-axialstructures. That is, a “non-tapered/non-axial structure,” hereinafter a“NTNA structure,” as used herein, means any structure that, ifincorporated into the unitary sidewall 22, would extend into the unitarysidewall enclosed space 24 in a non-axial manner, wherein the “axis” isthe, typically, straight path over which the mold travels (or over whichthe unitary sidewall 22 travels when lifting the unitary sidewall 22 offa mold). Any structure that extends into the unitary sidewall enclosedspace 24 in a non-axial manner, i.e. a manner aligned with the axis ofseparation, such as but not limited to, a rib, would prevent separationof the molded object from the lower die. That is, an axial structure,i.e. a structure extending in a plane that is aligned with, or parallelto, the axis, allows the upper die to move axially, upwardly away fromthe formed object, or, allows the formed object to be moved axiallyupwardly off the lower die, as the axial feature extends in a directionsubstantially similar to the direction the upper die/object moves duringseparation of the dies. Such an axial structure includes a verticallyextending rib (not shown), whether on the inner or outer surface of theunitary body 22. Generally, any inwardly extending, non-axial surfaceviolates the requirement that a molded object be tapered. That is, anyinwardly extending, non-axial structure that is not tapered, i.e. havinga larger cross-sectional area than the surface above, would prevent theupper die from moving axially, upwardly away from the formed object.Similarly, if any portion of the inner surface of the formed object hasa smaller cross-sectional area than the lower mold, i.e. if the formedobject included any inwardly extending NTNA elements, that NTNA elementwould prevent the formed object from being moved axially, upwardly offthe lower die.

Thus, any NTNA structure is a structure that would interfere with theseparation of the dies or the removal of the component from the dies.Accordingly, a component that is an NTNA structure cannot be a part ofthe unitary body 22 as the NTNA structure would prevent the separationof the dies or removal of the formed object from the lower die. For thepurpose of this disclosure, it is assumed that the dies separate along avertical axis. It is further assumed that the unitary sidewall 22 isused in the same orientation as it is formed. It is understood that thedies may separate along any axis and the unitary sidewall 22 may be usedin any orientation. As such, directional adjectives, e.g., vertical,upper, lower, etc. are not limiting upon the claims. As the unitarysidewall 22 does not include any NTNA structures, it is understood thatall structures described as part of the unitary sidewall 22 are either,or both, tapered structures or structures extending axially.

The unitary sidewall 22, preferably, has a generally squarecross-sectional shape with four identifiable sidewalls; a front sidewall30, a back sidewall 32, a right sidewall 34 and a left sidewall 36, thatare portions of the unitary sidewall 22. The front sidewall 30 includesa horizontal opening, or has a smaller vertical height than the othersidewalls 32, 34, 36 thereby creating a housing assembly hose portal 28,which acts as a window through which a hose 1 may be passed and wrappedabout the barrel 202 (described below). As is also known in the plasticarts, separation of the dies is easier if the dies do not slide acrossthe molded component. As such, the unitary sidewall 22 also has afrusto-conical shape, i.e. the unitary sidewall 22 includes two pairs ofgenerally vertical upwardly tapered planes that taper from bottom totop. This allows the upper die to rapidly disengage from the unitarysidewall 22 as the upper die moves upwardly. The unitary sidewall 22 maythen be lifted off, and rapidly disengaged from, the lower die. As notedabove, when using dies in this configuration, the unitary sidewall 22cannot have any NTNA structures, e.g. horizontal ribs, as suchstructures would prevent die separation or removal of the unitarysidewall 22 from the dies.

The sidewalls 30, 32, 34, 36 are generally planar, and preferablysubstantially planar, members 31, 33, 35, 37. Each sidewall 30, 32, 34,36, i.e. each planar member 31, 33, 35, 37, has an upper side 38 and alower side 39. Each sidewall member 31, 33, 35, 37 may include anoutwardly offset rim 40, 42, 44, 46 disposed at the sidewall lower side39. The offset rims 40, 42, 44, 46 have a slightly greatercross-sectional area than the sidewall members 31, 33, 35, 37. Morepreferably, the inner cross-sectional area of the rims 40, 42, 44, 46 issubstantially the same as the outer cross-sectional area of the sidewallmembers 31, 33, 35, 37. Each rim 40, 42, 44, 46 is unitary with theassociated sidewall member 31, 33, 35, 37. Further, each rim 40, 42, 44,46 may include a plurality of openings 48, as shown in FIG. 4, at theinterface of the rim 40, 42, 44, 46 and associated sidewall member 31,33, 35, 37.

As shown best in FIG. 3, the sidewalls members 31, 33, 35, 37 may becoupled along their vertical edges (not shown), but preferably there isa corner formation 50, 52, 54, 56 between adjacent sidewalls members 31,33, 35, 37. Each corner formation 50, 52, 54, 56 includes a first planarmember 60 and a second planar member 62. Each of the corner formationplanar members 60, 62 are portions of a sidewall 30, 32, 34, 36, i.e.the corner formations 50, 52, 54, 56 are unitary parts of the unitarysidewall 22. That is, for example, the front sidewall 30 has a cornerformation first planar member 60 along its left vertical side, and, acorner formation second planar member 62 along its right vertical sidewith the first planar member 31 therebetween. The corner formationplanar members 60, 62 are each coupled to a corner formation planarmember 60, 62 from an adjacent sidewall 30, 32, 34, 36. That is, forexample, the corner formation first planar member 60 of the frontsidewall 30 is coupled to the corner formation second planar member 62of the left sidewall 36. The corner formation planar members 60, 62 aredisposed at a generally right angle to each other.

The corner formation planar members 60, 62 are outwardly offset from theassociated sidewalls members 31, 33, 35, 37. Further, the cornerformation planar members 60, 62 have a greater height than theassociated sidewalls members 31, 33, 35, 37, with the additional lengthof the corner formation planar members 60, 62 extending below theassociated sidewall lower side 39. In this configuration, the cornerformations 50, 52, 54, 56 act as legs for the hose reel deck box 10.Further, the corner formation planar members 60, 62 may have a greatertaper than the sidewalls 30, 32, 34, 36. That is, the corner formations50, 52, 54, 56 may be flared at the bottom. Further, the bottom edges ofeach corner formation 50, 52, 54, 56 may include an outwardly extendingflange 64 (FIG. 4). Further, one corner formation 50 may include anextended flange 66 (FIG. 3) that may be used as a foot pad duringwinding.

The unitary sidewall 22 may include additional features about thesidewall upper sides 38. As features at this location would notinterfere with the separation of the molding dies, these features mayextend inwardly into, or across, the enclosed space 24. These featuresinclude, but are not limited to a guide rod 68 (FIG. 3) reinforcingribs, stiffening bars, and lifting handles.

As noted above, the sidewalls 30, 32, 34, 36 are, preferably,substantially planar members 31, 33, 35, 37. The planar members 31, 33,35, 37 have a thickness of between about 0.08 inch and 0.15 inch, andmore preferably about 0.1 inch. The corner formation planar members 60,62 have a thickness of between about 0.08 inch and 0.15 inch, and morepreferably about 0.1 inch. As used herein, a unitary sidewall 22 havingsuch dimensions is a “thin” unitary sidewall 22. It is noted that a“thin” unitary sidewall 22 with such dimensions, typically, cannotinclude support ribs or other such structures as such structurestypically require a greater thickness. Thus, a unitary sidewall 22having ribs, or other such structures, is not a “thin” unitary sidewall22. That is, a planar member having a rib is, typically, not a“generally” or “substantially” planar member as the rib typicallyextends more than an inch above the planar surface.

A thin unitary sidewall 22, preferably made from PP (Polypropylene) orPE (Polyethylene), i.e. a unitary sidewall 22 with the dimensions setforth above, is, generally, insufficiently robust to withstand thestress created by winding a hose 1 about a barrel 202 rotatablysupported by the lateral sidewalls 34, 36. That is, as noted above, thetorque and other stresses created by such rotation of the basketassembly 200 cause the unitary housing component 20 to skew whereby thebasket assembly 200 may not rotate freely in the unitary housingcomponent 20. The unitary sidewall 22 is made sufficiently robust bycoupling the stiffener 70 thereto, i.e. the stiffener 70 is bracinglycoupled to the unitary sidewall 22 and is structured to maintain theunitary housing component 20 in the a first, operational configuration.Moreover, the stiffener 70 is an NTNA structure.

The stiffener 70 is a body 72, preferably a unitary body, having aplurality of elongated, substantially rigid members 74 and may include aplurality of corner supports 76. The stiffener 70 is an NTNA structurerelative to the unitary sidewall 22 in that the stiffener 70 includessurfaces that protrude inwardly in a non-axial manner, such as, but notlimited to generally horizontal planar members, see e.g., the rigidmembers 74 and more specifically the rigid member bight 80 describedbelow. The stiffener 70 may alternately include an outwardly extendingfeature having an inwardly extending lower surface. For example, if thestiffener 70 is shaped as a loop 78, the loop 78 includes an inwardlyextending lower surface 79. If the stiffener 70 were incorporated intothe unitary sidewall 22, the characteristics of the NTNA structure wouldprevent the removal of the unitary 22 from a mold. Thus, it cannot besaid that the stiffener 70 is the same as a reinforcing structureincorporated into a unitary sidewall 22 as it would be impossible tohave such an NTNA structure on a unitary sidewall 22.

Preferably, there is at least one stiffener member 74 for each sidewall30, 32, 34, 36 of the unitary sidewall 22, and, one corner support 76for each corner formation 50, 52, 54, 56. Thus, for the preferredembodiment having a four-sided housing assembly 12, there are fourstiffener members 74 and four corner supports 76. The corner supports 76are coupled to one or more of the rigid members 74. Each corner support76 is disposed in a position corresponding to one housing assemblycorner formation 50, 52, 54, 56. That is, regardless of the arrangementof the rigid members 74, as discussed below, each corner support 76 isdisposed in a position corresponding to one housing assembly cornerformation 50, 52, 54, 56. Further, each corner support 76 is structuredto be coupled to the housing assembly planar members 31, 33, 35, 37proximate each corner formation 50, 52, 54, 56.

The rigid members 74 are preferably arranged, i.e. disposed, in a shapegenerally corresponding to the housing assembly 12 perimeter. Thus, inthe preferred embodiment wherein the housing assembly 12 perimeter is agenerally square cross-sectional shape, the rigid members 74 arepreferably disposed in a generally square loop 78 or parallelogram,hereinafter “loop” 78. The loop 78 formed by the rigid members 74preferably has a cross-sectional area about the same as the unitarysidewall 22 proximate the lower side. Each rigid member 74, preferably,has a length substantially corresponding to the length of an associatedhousing assembly planar member 31, 33, 35, 37. That is, for example, ifthe housing assembly 12 were rectangular (not shown) having twotwenty-inch long sides and two thirty-inch long sides, the plurality ofrigid members 74 would include two members 74 about twenty inches longand two members 74 about thirty inches long. Each rigid member 74 isbracingly coupled to an associated housing assembly planar member 31,33, 35, 37. The rigid members 74 may be coupled to the unitary sidewall22 by a number of coupling devices 90 or configurations. Thecross-sectional shape of the individual rigid members 74 is adapted tothe various coupling devices 90, as discussed below.

In the preferred embodiment, the loop 78 is sized to fit within theperimeter defined by the rims 40, 42, 44, 46. Alternately, the loop 78may be sized to have substantially the same cross-sectional area as therims 40, 42, 44, 46. As shown in FIG. 5A, the rigid members 74 have anupwardly facing W-shaped cross-section, or more preferably, a doubleH-shaped cross-section, i.e. similar to adjacent capital “H's” sharing avertical member, which is, essentially, mirror image U-shaped members.The inner “H” acts to stiffen the loop 78 and, as set forth below, theoutermost vertical member or tine acts as a cover 110. Thus, incross-section, the rigid members 74 have at least a base or bight 80 andtwo upwardly extending tines 82, 84. Preferably, the W-shapedcross-section is a generally squared W-shape, i.e. formed of planarmembers coupled at generally right angles.

The stiffener body 72 is coupled to the unitary sidewall 22 by one ormore coupling device(s) 90. The coupling devices 90 are, preferably,substantially similar, but a mixture of coupling devices 90 may be used.As the coupling devices 90 are preferably similar, a single couplingdevice 90 will be described; it is understood that a plurality ofcoupling devices 90 may be, and preferably are, used. The couplingdevice 90 has two components, a first component 92 and a secondcomponent 94. The coupling device first component 92 is disposed on thestiffener body 72, the coupling device second component 94 is disposedon the unitary sidewall 22 (FIG. 4).

In the preferred embodiment, the coupling device 90 includes a springclip device 91 and the aforementioned openings 48 at the interface ofthe rim 40, 42, 44, 46 and associated sidewall member 31, 33, 35, 37.That is, the coupling device first component 92, a spring clip 91,includes an elongated, minimally flexible member 96 having a proximalend 98, a distal end 100, and a laterally extending latch surface 102. Atapered surface 104 extends from the latch surface 102 to the flexiblemember distal end 100. The flexible member proximal end 98 is coupled,and preferably directly coupled, to a rigid members 74 and extendsupwardly therefrom. If the loop 78 is sized to fit within the perimeterdefined by the rims 40, 42, 44, 46, the flexible member 96 is disposedoutside the outer tine 82. If the loop 78 is sized to have substantiallythe same cross-sectional area as the rims 40, 42, 44, 46, the flexiblemember 96 is disposed on the bight 80. As noted, the coupling devicesecond components 94 are the aforementioned openings 48 at the interfaceof the rim 40, 42, 44, 46 and associated sidewall member 31, 33, 35, 37.Each coupling device 90 is positioned on the stiffener body 72 so as tobe aligned with coupling device second component 94, i.e. with anopening 48.

In this configuration, the stiffener body 72 is coupled to the unitarysidewall 22 by positioning the stiffener body below the unitary sidewall22 and moving the stiffener body 72 upwardly. As the stiffener body 72moves into the unitary sidewall enclosed space 24, each flexible memberdistal end 100 passes an associated coupling device second component 94,i.e. an opening 48. The flexible member 96 may flex outwardly slightlyas the latch surface 102 moves toward the opening 48. Once the latchsurface 102 moves to a position aligned with the opening 48, theflexible member 96 returns to a generally straight configuration therebypositioning the latch surface 102 within the opening 48 and coupling thestiffener body 72 to the unitary sidewall 22.

If the loop 78 is sized to have substantially the same cross-sectionalarea as the rims 40, 42, 44, 46, the rims 40, 42, 44, 46 are disposed inthe groove defined by the rigid member 74 upwardly facing U-shapedcross-section. If the loop 78 is sized to fit within the perimeterdefined by the rims 40, 42, 44, 46, the stiffener body 72 is disposedsubstantially, or entirely, within the unitary sidewall enclosed space24. Further, if the loop 78 is sized to fit within the perimeter definedby the rims 40, 42, 44, 46, the stiffener body 72 may include an extramember, a cover 110, structured to overlay the coupling devices 90. Thecover 110 is, essentially, the outer portion of the W-shaped body, or anL-shaped member disposed adjacent the outer tine 82 of the stiffenerbody 72. As the stiffener body 72 is moved into place, the cover 110 isdisposed on the outer side of the unitary sidewall 22, i.e. the rims 40,42, 44, 46 are disposed in the groove defined by the cover 110 upwardlyfacing U-shaped cross-section.

Coupling devices 90 having a distinct pair of components include, butare not limited to, a ball (which is actually a hemispherical bump) anddetent, wherein the ball 120 is the first component 92 and is disposedon the outer surface of the stiffener body 72, and a detent 122 is thesecond component 94 disposed on the inner surface of the unitary body22, as shown in FIG. 6. Another embodiment, FIG. 7, includes a pair ofopposed spring clip devices 91. That is, instead of having a singlespring clip 91, there may be two opposed spring clips 91A, 91Bstructured to have opposing latching surfaces 102A, 102B engage eachother. It is noted that the spring clip device 91 and the ball 120 anddetent 122 are reversible in that the location of the first and secondcomponents 92, 94 may be easily switched.

In another embodiment, FIG. 8, the coupling device 90 may be atongue-and-groove configuration. The second component 94 is a groove 132disposed on the inner surface of the unitary body 22. The tongue 130 maybe a ridge extending from the outer surface of the stiffener body 72,similar to an extended “ball” in the ball 120 and detent 122 couplingdevice 90. Other coupling devices 90 may or may not include a distinctsecond component 94. That is, as shown in FIG. 9, the entire stiffenerbody 72 may act as the second component 94, i.e. a tongue 130, withouthaving a distinct projection. In this embodiment, the stiffener body 72acts as the second component 94 and is structured to fit into a groove132A disposed on the inner surface of the unitary body 22. In anotheralternate embodiment, a groove 132B, as shown in FIG. 10, may bedisposed on the outer surface of the of the unitary body 22 and thestiffener body 72, which in this embodiment has a cross-sectional areagreater than most of the unitary body 22, and moved downwardly over theunitary body 22 into the groove 132B. That is, the groove is disposednear the lower side of the unitary body 22 and the stiffener body 72 issized to fit snugly therein. In this embodiment, the stiffener body 72includes a corner formation loop (not shown) sized to extend about, andsnugly engage, each corner formation 50, 52, 54, 56.

When the stiffener body 72 is disposed within the unitary sidewallenclosed space 24, the stiffener body 72, i.e. the rigid members 74, maysimply extend through each corner formation 50, 52, 54, 56. In thepreferred embodiment, however, the stiffener body 72 includes a socketedcoupling 140 at each corner formation 50, 52, 54, 56 as shown in FIGS. 5and 11. That is, each corner formation 50, 52, 54, 56 is, essentially, ahollow two-sided tube disposed in a fixed relation to the other cornerformations 50, 52, 54, 56. Because the corner formations 50, 52, 54, 56cannot move a substantial distance relative to each other, the membersof the two sided “tubes” may act as socket coupling second component144. That is, a socketed coupling includes a first component 142, or“lug,” and a second component 144, or “socket.” The second socketedcoupling component 144, the socket, defines a cavity and the firstsocketed coupling component 142 fits snugly therein. As each cornerformation 50, 52, 54, 56 is, essentially a hollow tube, the stiffenerbody 72 may include a plurality of socketed coupling first components142 disposed so as to fit within each corner formation 50, 52, 54, 56.That is, in the preferred embodiment having a generally square shape,each of the socketed coupling first components 142 is disposed at acorner of the loop 78. The socketed coupling first components 142 areeach sized to fit snuggly within the associated corner formation 50, 52,54, 56 at the elevation of the rims 40, 42, 44, 46. That is, as usedherein, an “elevation” means at a specific height and in a generallyhorizontal plane relative to the deck box housing assembly 12.

In this embodiment, the socketed coupling first component 142, the lug,is a generally horizontal planar member 146 having a perimeter shaped tocorrespond to, i.e. to snugly engage, the interior surface of theassociated corner formation 50, 52, 54, 56. Each socketed coupling firstcomponent planar member 146 may have a generally vertically extendingperipheral rim 148 which is, essentially, a continuation of thestiffener body outer tine 82 and/or H-shaped cross-section.

Further, each socketed coupling 140 may include additional couplingdevices 90 such as those described above. For example, each firstcomponent planar member 146 may also include a plurality of balls 120disposed about the outer lateral side of the first component planarmember 146. A corresponding plurality of detents 122 would be disposedabout the inner side of each corner formation 50, 52, 54, 56.

As noted above, in the preferred embodiment, the stiffener body 72 has aU-shaped cross-section, or more preferably an H-shaped cross-section.These shapes allow for the preferred spring clip 91 coupling devices 90to extend upwardly from the stiffener body 72. The stiffener body 72may, however, have other cross-sectional shapes. For example, thestiffener body 72 may have a square cross-sectional shape which workswell with the ball-and-detent coupling device 90. That is, the ball 120is disposed on the outer surface of the square stiffener body 72. Atriangular cross-section may work well with the tongue-and-groovecoupling device 90. For example, a corner of a triangular stiffener body72 may be the tongue 130. As such, the stiffener body 72 may have anycross-sectional shape suitable for the associated coupling device 90thereon.

In an alternate embodiment, the rigid members 74 are not arranged, i.e.disposed, in a shape generally corresponding to the housing assembly 12perimeter. As shown in FIG. 12, the rigid members 74 may be disposed inan alternate pattern, such as, but not limited to, an X-formationwherein each tip of the X-shaped pattern is aligned with one cornerformation 50, 52, 54, 56. In this embodiment, the rigid members 74 arenot directly coupled to the unitary body 22. Instead, the rigid members74 each have a socketed coupling component 142, 144 disposed at each tipof the X-shaped pattern. The socketed coupling first component 142 maybe a lug and the corner formations 50, 52, 54, 56 form a correspondingsocketed coupling second component 144, as described above. That is,each corner support 76 is disposed in a position corresponding to onehousing assembly corner formation 50, 52, 54, 56, and each socketedcoupling first component 142 is structured to be coupled to the housingassembly planar members 31, 33, 35, 37 proximate each corner formation50, 52, 54, 56. The rigid members 74 in an X-formation may be supportedby additional rigid members, e.g. a circular member as shown.

In another embodiment, partially described above and shown in FIG. 10,the stiffener body 72 is a loop 78 structured to be disposed about theouter perimeter of the unitary body 22 at a selected elevation. That is,the “selected elevation” is an elevation on the unitary sidewall 22somewhere proximate or above the lower side. In this embodiment, thestiffener body 72 has a cross-sectional shape that is slightly largerthan the cross-sectional shape of the unitary body 22 at the selectedelevation at which the stiffener body 72 is to be disposed. That is, asnoted above, the unitary body 22 is tapered toward the upper end. Thus,the stiffener body loop 78 may be brought downwardly over the smallerupper end of the unitary body 22 to an elevation wherein the stiffenerbody loop 78 engages the unitary body 22. Preferably, this elevation isbelow the elevation of the coupling between the barrel 202 (describedbelow) and the unitary body 22. It is noted that the loop 78 has aninwardly extending generally horizontal, lower surface 79. That is, thelower surface 79 extends inwardly from the greatest cross-sectional areaof the loop 78. In this configuration, the loop 78 is an NTNA structurerelative to a unitary sidewall 22 in that, were the loop incorporatedinto the unitary sidewall 22, the loop lower surface 79 would extendinto the unitary sidewall enclosed space 24. Further, any of thecoupling devices 90 described above may be used to temporarily fix theloop 78 to the unitary sidewall 22.

In the preferred embodiment, there is a single stiffener 70 disposedproximate the lower end of the unitary body 22. The function of thestiffener 70, however, may be split among two or more stiffener bodies72, such as, but not limited to, an upper stiffener (not shown) and alower stiffener 70 as described above. That is, the stiffeners 70 are atdifferent elevations. Further, the embodiments described above may bemixed together. For example, a lower stiffener 70 may be the same as thefirst embodiment described above, and, an upper stiffener may be anexternal loop 78 as described in the last embodiment above.

In addition to providing the stiffener 70, the life of the hose reeldeck box 10 may be extended by improving resistance to wear at theinterface of the basket assembly 200 and the unitary housing component20, shown in FIGS. 13 and 14. That is, the unitary sidewall 22 isrelatively thin, as noted above. In such a thin wall, the stress ofrepeatedly winding a hose 1 onto the basket assembly 200 may cause thethin wall to wear out. The basket assembly coupling assembly 205 and,more specifically, the basket assembly coupling assembly couplingcomponents 250, both discussed below, reduces the effects of suchstresses.

As is known, a basket assembly 200 includes a barrel 202, a crank 204, awater delivery system 203 and a basket assembly coupling assembly 205.The barrel 202, typically, has a cylindrical body 206 about which a hose1 (FIG. 13) is wound. The barrel 202 is structured to rotate about anaxis of rotation. As such it is understood that any reference to “axis”or “axial” used in relation to the basket assembly 200 refers to theaxis of rotation, and not the axis over which the unitary body 22 andassociated molds, described above, move. The barrel body 206 may includetwo hubs 208, one proximate each axial end of the barrel body 206. Thewater delivery system 203 is structured to be coupled to, and in fluidcommunication with, a source of water. The water delivery system 203includes a bifurcated conduit with a stationary end, which extends fromthe barrel body 206 axis of rotation, and a rotating end, which extendsradially through the barrel body 206. A hose 1 is coupled to the waterdelivery system 203 rotating end and is wrapped about the barrel body206. The crank 204 is coupled to the barrel body 206 and, as shown, maybe fixed to the barrel body 206. As such, rotation of the crank 204causes the barrel 202 to rotate. In operation, a user typically pulls onthe hose 1 to draw the hose 1 from the hose reel deck box 10. That is,the crank 204 is not used to extend the hose 1. Conversely, the userutilizes the crank 204 to rotate the barrel body 206 when winding thehose 1.

The barrel body 206 is structured to be rotatably coupled to the unitarysidewall 22 via the basket assembly coupling assembly 205, as shown inFIG. 13. The basket assembly coupling assembly 205 includes bothrotating elements coupled to the barrel body 206 and substantiallystationary elements coupled to the unitary body 22. That is, the basketassembly coupling assembly 205 includes two basket end caps 210, whichare in a fixed relationship with, and preferably directly coupled to,the barrel body 206 and/or hubs 208, and, two shroud members 220, thatare fixed to the unitary sidewall 22. The shroud members 220 arestructured to substantially cover and/or conceal elements locatedtherebehind, i.e. elements located between the two shroud members 220.Further, the basket assembly coupling assembly 205, preferably, includesa bushing 240 disposed between each basket end cap 210 and the unitarysidewall 22. Each bushing 240 is also coupled to, and preferablydirectly coupled to, the unitary sidewall 22. The bushing 240 may bepartially rotatable relative to the unitary sidewall 22. The shroudmembers 220 may be made from PP or PE, the basket end caps 210 may bemade from POM, and the bushings 240 may be made from PP or PE. It isnoted that a basket assembly coupling assembly 205 is disposed atopposing ends of the barrel body 206 and are coupled to opposing planarmembers 33, 37 on the unitary sidewall 22. For the purpose of thisdisclosure, the basket assembly coupling assemblies 205 aresubstantially similar. As such, only one basket assembly couplingassembly 205 will be described. It is understood that each basketassembly coupling assembly 205 is substantially similar to each other,with the exception in the shroud members 220 noted below. The basketassembly coupling assembly 205 is further structured to support theunitary sidewall 22 so as to reduce wear and tear. More specifically,the basket assembly coupling assembly 205 includes coupling components250 that are structured to support the unitary sidewall 22.

Thus, the barrel body 206 is fixed to a basket end cap 210. The basketend caps 210 are also rotatably coupled to the unitary sidewall 22thereby defining an axis of rotation 211. The axis of rotation 211extends substantially horizontally. More specifically, the basket endcaps 210 are rotatably coupled to two opposing planar members 33, 37 ofthe unitary sidewall 22. Accordingly, the two opposing planar members33, 37 have a basket assembly mounting openings 209 (FIG. 3) therein.Further, the basket assembly mounting openings 209 may include aplurality of openings, as discussed below.

Each basket end cap 210 has a body 207 including a planar member 212,which is preferably a generally circular disk, a barrel coupling 213 anda rotatable coupling 214. The barrel coupling 213 and rotatable coupling214 are both, preferably, a plurality of spring clips 215, 216,respectively, as well as the associated openings 219. Each barrelcoupling and rotatable coupling spring clip 215, 216 has an axiallyextending body 217, i.e. extending generally parallel to the axis ofrotation 211. Each barrel coupling and rotatable coupling spring clipbody 217 is generally arcuate so that the plurality of barrel couplingand rotatable coupling spring clips 215, 216 each form a generallycircular pattern. Each barrel coupling and rotatable coupling springclip body 217 has a latch surface 218 extending generally perpendicularto the axis of rotation 211. The barrel coupling spring clips 215 arestructured to extend through openings 219 (FIG. 13) on the barrel body206 and/or hub 208. The rotatable coupling spring clips 216 arestructured to be rotatably coupled to the basket assembly mountingopening 209 as described below. Moreover, the rotatable coupling springclips 216 are structured to support the unitary sidewall 22 and, assuch, are included as elements of the basket assembly coupling assemblycoupling components 250, discussed below.

The basket assembly shroud member 220 and a bushing 240 are shown inFIG. 15. The shroud member 220 has a body 222 with a generally planarouter portion 224 and an inner, annular extension 226. As shown, oneshroud member body 222 may include a tubular extension 227. The shroudmember 220 has several purposes including providing a decorative coverover the basket assembly mounting opening 209. As such, the shroudmember 220 may have any shape and decorative features. As shown, thegenerally planar outer portion 224 is substantially circular and has anarcuate outer surface or outer face 228 and an inner side 230.Typically, only the shroud outer face 228 will be visible to the user.The inner annular extension 226 extends from the outer portion innerside 230 inwardly. That is, in reference to any part of the basketassembly 200, “inwardly” means generally toward the center of the barrel202. The inner annular extension 226 has an outer surface 229 structuredto engage the rotatable coupling spring clips 216, as described below.The shroud member 220 is coupled to, and preferably fixed to, theunitary sidewall 22 by the shroud first coupling components 252,discussed below. The shroud first coupling components 252 are structuredto support the unitary sidewall 22 and, as such, are included aselements of the basket assembly coupling assembly coupling components250, discussed below.

The shrouds 220 allow other components to pass therethrough if needed.Thus, the tubular extension 227 defines a water conduit passage 232.That is, the tubular extension 227 is hollow and the shroud outerportion 224 has a central opening 234. As described above, on one sideof the barrel 202 the water delivery system 203 stationary end extendsfrom the hose reel deck box 10 at the axis of rotation, i.e. through theshroud outer portion central opening 234. The opposing shroud member 220may not include the tubular extension 227. Instead, the opposing shroudouter portion central opening 234 is, preferably, used as a passagewhereby the crank 204 is coupled to the barrel body 206. That is, thecrank includes a shaft that has a non-circular cross-section. This shaftis structured, i.e. shaped, to engage the basket end cap body inwardlyextending axial ribs 296, described below, thereby providing a fixedcoupling between the crank 204 and the barrel 202. If the crank 204 isoffset from the barrel 202 and coupled thereto by gears or a chain drive(neither shown), the shroud outer portion 224 opposing the waterdelivery system stationary end may omit the shroud outer portion centralopening 234. It is noted that neither the water delivery system 203 northe crank 202 must engage the shrouds 220. That is, the water deliverysystem 203 and the crank 202 simply pass through associated shroud 220.

The bushing 240 has a hollow, substantially cylindrical body 242 with anouter axial end 244 and an inner axial end 246. The bushing body outeraxial end 244 includes elements of the bushing first coupling component254. The bushing first coupling component 254 is structured to supportthe unitary sidewall 22 and, as such, is included as elements of thebasket assembly coupling assembly coupling components 250, discussedbelow. The bushing 240 is disposed about, and spaced from, the shroudinner extension 226 thereby defining a partially enclosed space 248. Therotatable coupling spring clips 216 are disposed in each partiallyenclosed space 248. That is, the rotatable coupling spring clips 216 aresandwiched between the shroud inner extension 226. In thisconfiguration, no rotating portion of the basket assembly 200 directlycontacts the unitary sidewall 22. As such, wear and tear on the unitarysidewall 22 due to friction with the rotating portions of the basketassembly 200 is, essentially, eliminated.

The interaction between the rotating portions of the basket assembly 200and the unitary sidewall 22 does, however, cause stress on the unitarysidewall 22. The effects of this stress is reduced by the basketassembly coupling assembly coupling components 250. The basket assemblycoupling assembly coupling components 250 include at least one shroudfirst coupling component 252, at least one bushing first couplingcomponent 254, at least one basket end cap first coupling component 258and at least one housing assembly second coupling component 256. Asbefore, the first coupling components 252, 254, 258 are, generally,elements that extend through the second coupling components 256, whichare openings in the unitary sidewall 22, as shown in FIG. 3 and indetailed in FIG. 15.

That is, the at least one housing assembly second coupling component 256includes the basket assembly mounting opening 209, alternativelyidentified as the housing assembly central opening 260, see FIG. 16. Thehousing assembly central opening 260 is, preferably, generally circular.Further, as described below, there are a plurality of shroud firstcoupling components 252, each of which must have a second couplingcomponent to be coupled to. That is, there is also at least one shroudcoupling opening 262, and preferably a plurality of shroud couplingopenings 262. The shroud coupling openings 262 are disposed about thehousing assembly central opening 260. In this configuration, there is aportion of the unitary sidewall 22 extending about the housing assemblycentral opening 260 and each shroud coupling opening 262. This area ofthe unitary sidewall 22 is the central opening web 271. The portion ofthe web 271 between the openings 260, 262 is the intermediate web 270.The intermediate web(s) 270 are a portion of the unitary sidewall 22exposed to concentrated stress when the basket assembly 200 is rotated.Thus, the intermediate web(s) 270 are a portion of the unitary sidewall22 that benefit from additional support, as set forth below.

Each shroud coupling opening 262 is shaped to secure the associatedshroud first coupling component 252 therein. That is, each shroudcoupling opening 262 defines a wide portion 280, a latch relief passage282 and a seat 284. Between the shroud coupling opening wide portion 280and the shroud coupling opening seat 284 is a flexible latching member286. The flexible latching member 286 is an elongated, finger-likemember that extends the side of the wide portion 280 and the latchrelief passage 282. That is, the wide portion 280 and the latch reliefpassage 282 are disposed adjacent to each other with the flexiblelatching member 286 extending therebetween. If the flexible latchingmember 286 is biased in a first direction away from the wide portion280, the flexible latching member 286 is flexed into latch reliefpassage 282. Between the wide portion 280 and the latch relief passage282 is the seat 284. Details regarding the functions of the variousportions and components of the shroud coupling opening 262 are set forthbelow.

As noted above, additional support to the intermediate web(s) 270 isbeneficial. Such support is provided by the first coupling components252, 254. For example, and as shown in FIG. 14, the at least one shroudfirst coupling component 252 has a body 272 that extends inwardly, i.e.toward the unitary body 22 and the barrel 202, from the shroud memberbody 222. The shroud first coupling component body 272 includes anelongated stem 274 and a head 276. The shroud first coupling componenthead 276 includes a support surface 278 that extends generallyperpendicularly to the axis of the shroud first coupling component stem274. That is, the support surface 278 extends in a plane substantiallyparallel to the plane of one of planar members 33, 37. The shroud firstcoupling component head support surface 278 is structured to engage theadjacent intermediate web 270 when installed.

The shroud first coupling components 252 and the shroud couplingopenings 262 may be disposed in a symmetrical pattern about the centerof the housing assembly second coupling component central opening 260.That is, if the shroud member body 222 were to be rotated about therotational axis of the basket assembly 200, the shroud first couplingcomponents 252 would always become aligned with a shroud couplingopening 262 at the same time. Thus, the shroud member body 222 may becoupled to the unitary sidewall 22 in any orientation. As discussedbelow, the shroud coupling openings 262 may be disposed in anasymmetrical pattern about the center of the housing assembly secondcoupling component central opening 260. In such a configuration, theshroud member body 222 may be coupled to the unitary sidewall 22 in aspecific orientation. That is, the asymmetrical pattern of shroud firstcoupling components 252 act as a key to ensure the shroud member body222 is coupled to the unitary sidewall 22 in a single orientation.

The shroud first coupling component head 276 has a greatercross-sectional area than the shroud first coupling component stem 274.The shroud coupling opening wide portion 280 is sized to allow the firstcoupling component head 274 to pass axially, i.e. generally parallel tothe axis of rotation 211, therethrough. The seat 284, has a smallercross-sectional area than the shroud first coupling component head 276.Thus, the shroud first coupling component head 276 cannot pass axiallytherethrough. As the first coupling component stem 274 is moved from theshroud coupling opening wide portion 280 toward the seat 284, the widthof the first coupling component stem 274 causes the flexible latchingmember 286 to flex into the latch relief passage 282, therebytemporarily widening the shroud coupling opening 262 adjacent the seat284. When the shroud first coupling component stem 274 moves past theflexible latching member 286, the flexible latching member 286 returnsto its original position and the shroud first coupling component stem274 is disposed in the shroud coupling opening seat 284 with theflexible latching member 286 immediately adjacent. The shroud couplingopening seat 284 is sized to snugly engage the shroud first couplingcomponent stem 274. Moreover, the shroud first coupling component stem274 may not move backwards into the shroud coupling opening wide portion280 due to the flexible latching member 286.

Thus, during installation of the shroud member body 222, each shroudfirst coupling component head 276 is passed axially, i.e. in a directiongenerally parallel to the basket assembly 200 axis of rotation 211,through an associated shroud coupling opening wide portion 280. Theshroud member body 222 is then rotated so that each shroud firstcoupling component stem 274 moves past the flexible latching member 286,until each shroud first coupling component stem 274 is disposed in ashroud coupling opening seat 284. Moreover, each shroud first couplingcomponent stem 274 is trapped in a seat 284 by an associated flexiblelatching member 286.

Because each shroud first coupling component head 276 is wider than thesize of the shroud coupling opening 262 at the shroud coupling openingseat 284, the shroud first coupling component head 276 extends over theportion of the unitary sidewall 22 immediately adjacent the shroudcoupling opening seat 284. This area includes each intermediate web 270.That is, each intermediate web 270 is the portion of the unitarysidewall 22 between a shroud coupling opening seat 284 and the centralopening 260. As each shroud first coupling component head 276 extendsover the adjacent intermediate web 270, each shroud first couplingcomponent support surface 278 engages and supports the adjacentintermediate web 270 when installed.

The bushing 240 is structured to be coupled to the housing assemblycentral opening 260. The basket assembly coupling assembly couplingcomponents 250 of the bushing 240, i.e. the at least one bushing firstcoupling component 254, includes the bushing body outer axial end 244having a flange 281 and, preferably, a latching member 283. The bushingbody flange 281 is disposed at the distal end of the bushing body outeraxial end 244. The bushing body flange 281 extends radially, that isgenerally perpendicular to the basket assembly axis of rotation 211. Thebushing body flange 281 has a length, from inner radial edge to outerradial edge, of between about 0.25 inch and 0.375 inch, and, morepreferably, of about 0.33 inch. The bushing body latching member 283 is,essentially, a second smaller, intermittent flange. As shown in FIGS.13A and 13B, the bushing body latching member 283 has a radial latchingsurface 285 and an angled outer surface 287. The bushing body latchingmember 283 is near, but disposed inwardly of, the distal end of thebushing body outer axial end 244. That is, there is a gap between thebushing body flange 281 and the bushing body latching member latchingsurface 285. This gap is sized to be about the thickness of the unitarysidewall 22 or, if a vertical mounting surface 290 is used, about thethickness of the thick sidewall portion 292.

The bushing 240 is installed, typically, by moving the bushing body 242through the housing assembly central opening 260 from outside theunitary sidewall 22 with the bushing body inner axial end 246 movingthrough the central opening 260 and the bushing body flange 281 beingdisposed on the outer side of the housing assembly central opening 260.In this configuration, the bushing body flange 281 is disposed adjacent,or engaging, the intermediate web 270. As with the shroud first couplingcomponent head 276, the bushing body flange 281 engages and supports theadjacent intermediate web 270 when installed. It is noted that, in thisconfiguration, the shroud first coupling component head 276 and thebushing body flange 281 are disposed on opposite sides of saidintermediate web 270. Thus, the intermediate web 270 is supported onboth the inner and outer sides.

The bushing 240 may further include at least one axial rib 288 disposedon the outer surface of the bushing body 242. The bushing axial rib 288has a limited height above the outer surface of the bushing body 242,preferably less than 0.25 inch. The bushing axial rib 288 is structuredto act as a key to prevent constant rotation of the bushing 240. Thatis, for each at least one bushing axial rib 288 there is a correspondingslot 289 disposed on the perimeter of each central opening 260. Eachslot 289 is a portion of the central opening 260 having a slightlygreater radius than the other portions of the central opening 260.Preferably, each slot 289 extends over an arc of about 10 degrees. Whenthe bushing 240 is installed, each at least one bushing axial rib 288 isdisposed in a corresponding slot 289. In this configuration, the bushing240 may rotate slightly. That is, the bushing 240 may rotate until eachat least one bushing axial rib 288 contacts the end of the associatedslot 289. Thus, in the preferred embodiment, the bushing 240 may rotateover an arc of about seventeen degrees.

As noted above, when the shroud 220 and the bushing 240 are installed,the bushing 240 is disposed about, and spaced from, the shroud innerextension 226 thereby defining a partially enclosed space 248. Torotatably couple the basket end cap 210 to the unitary sidewall 22, therotatable coupling spring clip bodies 217 are passed through thepartially enclosed space 248 until the rotatable coupling spring cliplatch surface 218 is disposed on the outer surface of the bushing bodyflange 281. That is, the rotatable coupling spring clip bodies 217 flexinwardly, i.e. toward the axis of the basket end cap 210, as therotatable coupling spring clip bodies 217 are passed through thepartially enclosed space 248. Once the rotatable coupling spring cliplatch surfaces 218 pass through the partially enclosed space 248, therotatable coupling spring clip bodies 217 return to their originalconfiguration and the rotatable coupling spring clip latch surfaces 218are disposed on the outer surface of the bushing body flange 281. Inthis configuration, the basket end cap 210 also indirectly engages andsupports the adjacent intermediate web 270 when installed.

The basket end cap body 207 may include additional structures thatassist with the rotation of the basket end cap 210. These include a setof intermittent axial ribs 296 (FIG. 13B) and a set of platform ribs 298(FIG. 13A). The inwardly extending axial ribs 296 are disposed on theinner surface of the rotatable coupling spring clip bodies 217 andextend generally parallel to the axis of rotation 211. The axial ribs296 may be disposed at the edges of the rotatable coupling spring clipbodies 217. In this configuration, the axial ribs 296 engage the outersurface of the shroud inner extension 226. Because the axial ribs 296are intermittent, there is less than a continuous surface engaging theouter surface of the shroud inner extension 226, thus reducing friction.The platform ribs 298 are disposed on the outer surface of the rotatablecoupling spring clip bodies 217 or, as shown, on axial platforms 299disposed between the rotatable coupling spring clip bodies 217. Theouter axial surface of the platform ribs 298 are structured to engagethe bushing body inner axial end 246. The outer axial surface of theplatform ribs 298 are spaced from the rotatable coupling spring cliplatch surface 218 by a distance substantially equal to, but slightlygreater than, the axial length of the bushing body 242. Thus, thebushing body 242 is disposed between the outer axial surface of theplatform ribs 298 and the rotatable coupling spring clip latch surface218. In this configuration, the basket end cap body 207 cannot moveaxially more than an insubstantial distance relative to the bushing 240.

It is noted that, because the unitary body 22 is upwardly tapered, ifthe basket assembly coupling assembly 205 were coupled directly thereto,i.e. the generally planar shroud member body 222 was disposed againstone of the opposing planar members 33, 37 as discussed above, the basketassembly coupling assembly 205 would be slightly angled relative to avertical axis. If the two opposing basket assembly coupling assemblies205 are angled, the axis of rotation defined by the basket assemblycoupling assemblies 205 is not straight. That is, it would not be anaxis of rotation as the basket assembly coupling assemblies 205 wouldnot be disposed on a common axis. This alignment issue may be addressedin at least two manners. First, a portion of the sidewall 22 may beadapted to provide a substantially vertical surface within the taperedsidewall planar members 33, 37. Second, the bushing body 242 may bekeyed so that it may only be coupled to the unitary sidewall 22 in asingle orientation, and, the outer surface of the bushing flange 281 maybe tapered so that, when the bushing flange 281 is placed adjacent tothe opposing planar members 33, 37, the bushing flange 281 extends in asubstantially vertical plane.

With regard to the first configuration, the unitary sidewall 22 mayinclude a mounting surface 290 on the unitary sidewall 22 and disposedabout the at least one housing assembly second coupling components 256,see FIG. 16. The mounting surface 290 is a substantially vertical planarmember. The mounting surface planar member 290 is thicker at the topthan at the bottom and/or the bottom of the mounting surface 290 isoffset inwardly from the unitary sidewall 22. That is, the mountingsurface 290 includes one of, or both, a thick sidewall portion 292 or anoffset portion 294 (FIG. 15). The amount of the inward offset and/orincreased wall thickness compensates for the taper of the unitarysidewall 22, thereby allowing the mounting surface 290 to besubstantially vertical. Preferably, the offset portion 294 is disposedproximate the lower area of the mounting surface 290 and the thicksidewall portion 292 is disposed proximate the upper area of themounting surface 290. The degree of offset is greatest at the bottom ofthe mounting surface 290 and decreases at higher elevations at a ratecommensurate with the degree of taper in the unitary body 22. Similarly,the thick sidewall portion 292 is thickest at the top of the mountingsurface 290 and becomes thinner at lower elevations.

It is noted that, because much of the area in the mounting surface 290is included in the at least one housing assembly second couplingcomponents 256, i.e. the openings 260, 262, there is little difficultyremoving the substantially vertical mounting surface 290 from thetapered molds. Further, the amount of offset and/or increased thicknessis not so substantial as to diverge from the planar nature of theunitary body sidewalls 30, 32, 34, 36. That is, the increased wallthickness and/or offset cannot be more than about 0.15 inch. With such aminimal change in the planar nature of the unitary body sidewalls 30,32, 34, 36, the mounting surface 290 does not act as a contoured surfacethat helps support the unitary body sidewalls 30, 32, 34, 36. That is,as used herein, the unitary body sidewalls 30, 32, 34, 36 are still“generally planar” or “substantially planar” members 31, 33, 35, 37,even with the mounting surface 290. It is noted that, in thisconfiguration, the length of the shroud first coupling component stems274 are substantially similar as the individual shroud first couplingcomponents 252 may be oriented to engage a shroud coupling opening 262at either the top, bottom, or medial elevation of the mounting surface290.

In an alternate embodiment, FIG. 15A, the requirement that the basketassembly coupling assembly 205 provide an axis of rotation that issubstantially horizontal while mounted on an angled, i.e. upwardlytapered surface, is met by having the outer surface of the bushingflange 281 be angled relative to the opposing planar members 33, 37.That is, because the basket end caps 210 are coupled to the bushing 240,and more specifically to the outer surface of the bushing flange 281, ifthe two opposing bushing 240 outer surfaces define a substantiallyvertical planes, then the basket end caps 210 may be positioned so as tohave a substantially horizontal axis of rotation. This is accomplishedby providing a bushing flange 281A with a variable thickness, in amanner similar to the mounting surface 290 described above.

Generally, the bushing flange 281A is thicker at the top than at thebottom with, preferably, a gradual taper therebetween. The amount oftaper on the bushing flange 281 substantially matches the taper of theunitary sidewall 22, with the bushing flange 281 being wider (thicker)at the top than at the bottom. Thus, when the bushing 240 is coupled tothe tapered unitary sidewall 22, the inverse taper, i.e. taper in theopposite direction, of the bushing flange 281 is balanced relative tothe tapered unitary sidewall 22. In this configuration, the outersurface of the bushing flange 281 is disposed in a substantiallyvertical plane. Thus, when the basket end caps 210 are coupled to thebushing body 240, as described above, the rotatable coupling spring cliplatch surface 218 is disposed on the substantially vertical outersurface of the bushing flange 281. As noted above, the rotatablecoupling spring clip latch surface 218 extends generally perpendicularto the rotatable coupling spring clip bodies 217. Thus, the rotatablecoupling spring clip bodies 217 extend substantially horizontally. Inthis configuration, the axis of the basket assembly coupling assemblies205 extend substantially horizontally.

To ensure the proper orientation of the bushing body 242, i.e. with thethick portion of the bushing flange 281 at the top, the bushing at leastone axial rib 288 may be at least two axial ribs 288 disposedasymmetrically on the outer surface of the bushing body 242. Thecorresponding slots 289 disposed on the perimeter of the basket assemblymounting opening 209 are also disposed asymmetrically and are positionedso that the bushing body 242 may only be coupled to the basket assemblymounting opening 209 in the proper orientation, i.e. with the thickerportion of the bushing 240 disposed above the thinner portion.

As noted above, the structure of the basket assembly coupling assembly205 is required when the unitary sidewall 22 is thin. That is, if thehousing assembly sidewall was thick enough so as to not flex under thestress of winding the basket assembly 200, e.g. if the sidewall includedsupport structures such as ribs or braces, the supporting basketassembly coupling assembly 205 would not be required. Thus, the basketassembly coupling assembly 205 is structured for unitary sidewallswherein the intermediate web 270 has a thickness of between about 0.08inch and 0.15 inch, and more preferably about 0.1 inch. Further, theoverall width of the web 271, i.e. from a radial inner edge to a radialouter edge, is between about 0.75 inch and 1.0 inch, and more preferablyabout 0.875 inch. Further, the width of the intermediate web, that is,the distance between the housing assembly central opening 260 and theadjacent edge of the shroud coupling opening 262 at the seat 284, isbetween about 0.1875 inch and 0.375 inch, and more preferably about 0.25inch. Preferably, the smallest radial distance between each shroud firstcoupling component head 276 and the bushing flange 281, i.e. the radialdistance between the inner edge of the shroud first coupling componenthead 276 and the outer edge of the bushing flange 281 is between about0.1875 inch and 0.25 inch, and more preferably about 0.2 inch.

The housing assembly 12 further includes a hose guide system 300including a hose guide 302 and at least one travel bar 304, as shown inFIG. 17. As described below, the hose 1 is structured to pass throughthe hose guide 302. The hose guide 302 is structured to be movedback-and-forth over a path having generally the same length as thebarrel 202 and that is generally parallel to, but spaced from, thebarrel 202. When the hose 1 is being wound about the barrel 202, thehose guide 302 is moved back-and-forth causing the wound hose 1 to begenerally evenly distributed across the barrel body 206. The at leastone travel bar 304 defines the path over which the hose guide 302travels.

The at least one travel bar 304 is unitary to the housing component 20.The at least one travel bar 304 preferably has two travel bars 308, 310.The travel bars 308, 310 extend generally parallel to the axis ofrotation of the basket assembly 200 and are disposed in a spaced,generally parallel configuration. The travel bars 308, 310 are sized tofit within, or define, the travel bar passages 322 (discussed below) ofthe hose guide 302. Preferably, the travel bars 308, 310 have across-sectional area slightly smaller than the travel bar passages 322whereby the hose guide 302 may move freely over the travel bars 308, 310but not so small that the hose guide 302 may wobble or otherwise beloosely coupled to the unitary sidewall 22. The travel bars 308, 310 areelongated with a length substantially equal to the length of frontsidewall 30. The travel bars 308, 310 have a cross-sectional area, e.g.a diameter, between about 0.75 inch and 1.25 inch and preferably about1.0 inch. That is, the travel bars 308, 310 preferably have an aspectratio generally near 1.0 and are, preferably, not thin members.

The upper first travel bar 308 is disposed near the upper side of theunitary sidewall 22. The upper travel bar 308, preferably, has agenerally smooth surface. It is noted that, due to moldingconsiderations, the upper travel bar 308 may include a portionresembling spaced disks disposed on a common axis. In thisconfiguration, the edges of the disks are substantially parallel. Thelower second travel bar 310 is, preferably, a generally arcuate edge orsurface 311 of the unitary sidewall 22, preferably disposed at the upperside of the front sidewall 30. As noted above, the front sidewall 30 hasa portal 28 through which the hose 1 passes. The lower travel bar 310extends along the lower edge of the portal 28. The lower travel bar 310is unitary with the unitary sidewall 22 and is molded/formed as part ofplanar member 31. In the preferred embodiment, the arcuate surface 311is, preferably, generally smooth. It is noted that, in an alternateembodiment, the lower travel bar 310 includes a race 312 (FIG. 18) thatis used to contain a cam a projection 314, as described below.

As shown in FIG. 18, the hose guide 302 is a unitary body 315.Preferably, the hose guide body 315 is generally planar and rectangular.The hose guide body 315 may have a handle 316. The hose guide body 315has a hose passage 318 sized to allow the hose 1 to pass therethrough.The hose guide body 315 has a thickness between 0.08 inch and 0.15 inchand preferably 0.1. The hose passage 318 has an axis that is generallynormal to the plane of the hose guide body 315. The hose guide body 315is made from a material structured to be minimally flexible or to beminimally compressed, such as, but not limited to, PP (Polypropylene),PE (Polyethylene), ABS, Polyoxymethylene (Acetal).

The hose guide body 315 is coupled to the unitary sidewall 22 by atleast one slidable coupling device 320. As noted above, a couplingdevice 90 has a first and second component 92, 94; the at least oneslidable coupling device 320 includes a slidable coupling device firstcomponent 323 and a slidable coupling device second component 325. Theslidable coupling device first component 323 is disposed on the unitarybody 22 and the slidable coupling device second component 325 isdisposed on the hose guide body 315. That is, the slidable couplingdevice first component 323 includes at least one travel bar 304,discussed above, and the slidable coupling device second component 325,preferably, includes a semi-enclosed passage 321 on the hose guide body315. The semi-enclosed passage 321, preferably, is the at least onetravel bar passage 322.

The at least one slidable coupling device 320 has at least a first,second, and third embodiment. The first, and preferred, embodiment ofthe at least one slidable coupling device 320 includes as the slidablecoupling device second component 325 an upper first travel bar passage324 and a lower second travel bar passage 326. The travel bar passages324, 326 are preferably elongated, but may also be defined by two ormore toruses, i.e. rings (not shown), disposed along a generally commonaxis. The upper and lower travel bar passages 324, 326 each have anaxis. The upper and lower travel bar passage 324, 326 axes aresubstantially parallel. The axis of the upper and lower travel barpassages 324, 326 are, preferably, substantially parallel to the basketassembly 200 axis of rotation 211. The slidable coupling device firstcomponent 323 are the travel bars 308, 310, as noted above.

The upper travel bar passage 324 is structured to be coupled to theupper travel bar 308. The lower travel bar passage 326 is structured tobe coupled to the lower travel bar 310. Preferably, the travel barpassages 324, 326 are “semi-enclosed” passages 321. A semi-enclosedpassage 321 is a passage having a gap 313 extending longitudinally overthe length of the passage. The gap 313 is narrower than the diameter, orwidth, of the semi-enclosed passage 321. That is, the semi-enclosedpassage 321 is, preferably, a generally circular passage, but a passageof any cross-sectional shape may be used. Further, the semi-enclosedpassage 321, preferably, has a cross-sectional shape that correspondssubstantially to the cross-sectional shape of the associated at leastone travel bar 304, which is also generally circular in the preferredembodiment. Thus, the interior surface of the semi-enclosed passage 321is, preferably, generally “C” shaped, i.e. the semi-enclosed passage 321has a C-shaped cross-section. In this configuration, and when thematerial defining the semi-enclosed passage 321 is at least minimallyflexible, the semi-enclosed passage 321 acts as a snap-fit coupling.That is, the gaps 313 of the upper and lower travel bar passages 324,326 are structured to widen temporarily so as to be wider than thecross-sectional area, e.g. diameter, of the travel bars 308, 310. Eachsecond component 325 of the at least one slidable coupling device 320,i.e. the travel bar passages 324, 326, is structured to snap-fit ontothe first component 323 of the at least one slidable coupling device320, i.e. the travel bars 308, 310. Thus, the slidable coupling devicesecond component 325 is structured to be snap-fitted to the slidablecoupling device first component 323.

Thus, upon installation, the travel bar passages 324, 326 capture thetravel bars 308, 310 in a snap-fit manner. That is, each travel bar 308,310 is structured to be moved into the semi-enclosed passage gap 313causing the semi-enclosed passage gap 313 to temporarily widen as thetravel bar 308, 310 moves therethrough. As the travel bar 308, 310slides completely into the travel bar passage 324, 326, the gap 313returns to the original width, i.e. a width smaller than thecross-sectional area, e.g. diameter, of the travel bars 308, 310. Inthis configuration, each travel bar 308, 310 will be disposed, andmaintained, in the travel bar passage 324, 326. Further, in thisconfiguration, the at least one travel bar passage 322 does not encirclethe associated at least one travel bar 304. That is, as used herein,“encircle” means to extend completely about. Thus, due to the gap 313,the at least one travel bar passage 322 does not extend completely aboutthe associated at least one travel bar 304. Further, in a more preferredembodiment, neither travel bar passage 324, 326 encircles the associatedtravel bar 308, 310.

In the second embodiment, shown in FIG. 19, the at least one slidablecoupling device first component 323 includes an upper travel bar 308 anda lower travel bar 310 having a race 312. The lower travel bar race 312extends over substantially the entire length of the lower travel bar310. The lower travel bar race 312 may be formed therein, or, cut afterthe lower travel bar 310 has been molded. The at least one slidablecoupling device 320 first component 323 includes a travel bar passage322, as described above, structured to engage the upper travel bar 308and a projection 314. The projection 314 is disposed on the lower sideof the hose guide body 315 and, when installed, faces, i.e. is disposedadjacent to, the lower travel bar 310. The projection 314 is structuredto be slidably disposed in the race 312. It is noted that the travelbars 308, 310 are spaced and the longitudinal axes of the travel bars308, 310 generally define a plane, hereinafter the “hose guide bodyplane.” The race 312 is positioned on the lower travel bar 310 so as tobe substantially disposed in the hose guide body plane.

The upper travel bar passage 324 is a semi-enclosed passage and isstructured to be coupled to the upper travel bar 308 as described above.During installation of the hose guide body 315 on the unitary sidewall22, the projection 314 is structured to be slidably disposed in the race312 of the lower travel bar 310 first. Then, the upper travel barpassage 324 captures the upper travel bar 308 in a snap-fit manner.

As shown in FIG. 20, the third embodiment of the at least one slidablecoupling device first components 323 include the upper and lower travelbars 308, 310, each having a race 312. As noted above, there is a hoseguide body plane. The races 312 are positioned on the travel bars 308,310 so as to be substantially disposed in the hose guide body plane. Theat least one slidable coupling device second component 325 includes anupper and lower projection 330, 314. The upper projection 330 isstructured to be slidably disposed in the race 312 of the upper travelbar 308. The lower projection 314 is structured to be slidably disposedin the race 312 of the lower travel bar 310. The third embodimentutilizes a hose guide body 315 that is sized to just fit between thetravel bars 308, 310, i.e. within the housing assembly hose portal 28.Further, the hose guide body 315 is structured to be minimally flexible.That is, the hose guide body 315 is structured to be compressed to asize smaller than the housing assembly hose portal 28 between the upperand lower travel bars 308, 310. The hose guide body 315 may be made froma compressible material, or, may include a resilient, spring-likeportion 332. Thus, the hose guide body 315 is structured to becompressed and positioned within the housing assembly hose portal 28.Upon release, the hose guide body 315 is structured to return to theoriginal shape, thereby positioning the upper projection 330 in theupper travel bar race 312, and the lower projection 314 in the lowertravel bar race 312. An alternate embodiment would have the races 312substantially disposed in the hose guide body plane but where the race312 on the upper travel bar 308 is facing away from the race 312 on thelower travel bar 310. This alternate embodiment would not utilize a hoseguide body 315 that is structured to flex. Instead, the upper projection330 would be disposed on an arm or similar construct (not shown)structured to extend around the upper travel bar 308 so that the upperprojection 330 may be slidably disposed in the race 312. It is notedthat the bias is created by the minimally flexible hose guide body 315that biases the projections 314 into the upper travel bar race 312 andthe lower travel bar race 312. Thus, the slidable coupling device secondcomponent 325 is structured to be snap-fitted to the slidable couplingdevice first component 323.

Upon assembly, the slidable coupling device 320 attaches to the unitaryhousing assembly 20 as follows. In the first and preferred embodiment,the travel bar passages 324, 326 capture the travel bars 308, 310 in asnap-fit manner. That is, the hose guide body 315, and more specificallythe travel bar passages 324, 326, are biased against the travel bars308, 310 whereupon the travel bar passage gaps 313 spread temporarily soas to be wider than the cross-sectional area, e.g. diameter, of thetravel bars 308, 310. Each travel bar 308, 310 then slides completelythrough the associated travel bar passage gap 313 into the travel barpassages 324, 326. The travel bar passage gap 313 then returns to itsoriginal configuration, i.e. to a width smaller than the cross-sectionalarea or diameter of the travel bars 308, 310, thus trapping the travelbars 308, 310 in the travel bar passages 324, 326. As noted above, thetravel bar passages 324, 326 are slightly larger than the travel bars308, 310; thus, the hose guide body 315 is slidably disposed on thetravel bars 308, 310 and may be moved back-and-forth thereover. That is,the hose guide body 315 is slidably coupled to the unitary sidewall 22and may be moved back and forth within the housing assembly portal 28.

In the second embodiment, the hose guide body 315 is slidably disposedon the travel bars 308, 310 by, initially, disposing the projection 314in the lower travel bar race 312. Then the upper travel bar passage 324captures the upper travel bar 308 in a snap-fit manner as describedabove. Thus, the projection 314 is slidably disposed in the lower travelbar race 312 and the upper travel bar 308 is slidably disposed in theupper travel bar passage 324. In this configuration, the hose guide body315 is slidably coupled to the unitary sidewall 22 and may be moved backand forth within the housing assembly portal 28.

In the third embodiment, the hose guide body 315 is compressed to a sizesmaller than the housing assembly hose portal 28 between the upper andlower travel bars 308, 310. Upon release, the hose guide body 315returns to its original configuration and the upper projection 330 isslidably disposed in the race 312 of the upper travel bar 308, and thelower projection 314 is slidably disposed in the race 312 of the lowertravel bar 310. In this configuration, the hose guide body 315 isslidably coupled to the unitary sidewall 22 and may be movedback-and-forth within the housing assembly portal 28.

While a specific embodiment of the invention has been described indetail, it will be appreciated by those skilled in the art that variousmodifications and alternatives to those details could be developed inlight of the overall teachings of the disclosure. Accordingly, theparticular arrangements disclosed are meant to be illustrative only andnot limiting as to the scope of the invention which is to be given thefull breadth of the appended claims and any and all equivalents thereof.

What is claimed is:
 1. A hose guide for a hose reel deck box, said hosereel deck box including a housing assembly and a basket assembly, saidhousing assembly including a unitary housing component with a unitarysidewall defining an enclosed space, said unitary sidewall having aplurality of substantially planar members and first and second travelbars, the second travel bar being formed along an edge upon a surface ofthe unitary sidewall, unitary with the unitary sidewall, and parallelwith the unitary sidewall; two opposing of said planar members having ahousing assembly central opening therein, said basket assembly includingan elongated barrel, said barrel having an axis of rotation, said barrelrotatably disposed in said unitary sidewall enclosed space, said firstand second travel bars extending generally parallel to the axis ofrotation of said barrel, said hose guide comprising: a slidable couplingdevice including the first travel bar as an upper slidable couplingdevice first component, the second travel bar as a lower slidablecoupling device first component, and upper and lower slidable couplingdevice second components, wherein: a body defining a hose passage andsaid upper and lower slidable coupling device second components; saidupper and lower slidable coupling device second components structured tobe slidably disposed to said first and second travel bars, respectively;wherein said first and second travel bars are disposed in a spaced,generally parallel configuration, and wherein said first and secondtravel bars each include a race disposed within an engagement surface ofeach of the first and second travel bars, said races being disposedsubstantially within a plane of said hose guide body, and wherein: saidslidable coupling device includes a first projection and a secondprojection and wherein said body is structured to be compressed; andsaid first and second projections structured to be slidably disposed insaid races.
 2. The hose guide of claim 1 wherein said body is a unitarybody.
 3. The hose guide of claim 1 wherein said upper and lower slidablecoupling device second components do not encircle said first and secondtravel bars.
 4. The hose guide of claim 1, wherein the race of the firsttravel bar extends over substantially an entire length of the firsttravel bar.
 5. The hose guide of claim 1, wherein the race of the secondtravel bar extends over substantially an entire length of the secondtravel bar.
 6. The hose guide of claim 1, wherein the upper slidablecoupling device second component is constructed as an upper projectionand wherein the lower slidable coupling device second component isconstructed as a lower projection.
 7. The hose guide of claim 1, whereinthe body is constructed of a resilient material such that the body isconstructed to be compressed upon application of force, but to return toan original shape of the body upon release of the force.
 8. A hose reeldeck box comprising: a housing assembly and a basket assembly; saidhousing assembly including a unitary housing component with a unitarysidewall defining an enclosed space, said unitary sidewall having aplurality of substantially planar members and first and second travelbar, said second travel bar being formed along an edge upon a surface ofthe unitary sidewall, unitary with the unitary sidewall, and parallelwith the unitary sidewall; two opposing of said planar members having abasket assembly mounting opening therein; said basket assembly includingan elongated barrel, said barrel having an axis of rotation, said barrelrotatably disposed in said unitary sidewall enclosed space; said firstand second travel bars extending generally parallel to the axis ofrotation of said barrel; a hose guide having a selectively compressiblebody, and a slidable coupling device; said hose guide body defining ahose passage and the first travel bar as an upper slidable couplingdevice first component, the second travel bar as a lower slidablecoupling device first component, and upper and lower slidable couplingdevice second components; said body of said hose guide structured to beselectively compressible to position said slidable coupling devicebetween said first and second travel bars, said slidable coupling deviceengaging said first and second travel bars when said slidable couplingdevice is released from compression; wherein said first and secondtravel bars are disposed in a spaced, generally parallel configuration,and wherein said first and second travel bars each include a racedisposed within an engagement surface of each of the first and secondtravel bars, said races being disposed substantially within a plane ofsaid hose guide body, and wherein: said upper and lower slidablecoupling device second components include a first projection and asecond projection, respectively; and wherein said first and secondprojections are structured to be slidably disposed in said races.
 9. Thehose reel deck box of claim 8, wherein said upper and lower slidablecoupling device second components are structured to be slidably disposedto said first and second travel bars, respectively.
 10. The hose reeldeck box of claim 8 wherein at least one of said first and second travelbars is unitary with said unitary housing component.
 11. The hose reeldeck box of claim 8 wherein said body is a unitary body.
 12. The hosereel deck box of claim 8 wherein said slidable coupling device secondcomponents do not fully encircle said first and second travel bars. 13.A hose guide for a hose reel deck box, said hose reel deck box includinga housing assembly and a basket assembly, said housing assemblyincluding a unitary housing component with a unitary sidewall definingan enclosed space, said unitary sidewall having a plurality ofsubstantially planar members and first and second travel bars, thesecond travel bar being formed along an edge of and unitary with theunitary sidewall; two opposing of said planar members having a housingassembly central opening therein, said basket assembly including anelongated barrel, said barrel having an axis of rotation, said barrelrotatably disposed in said unitary sidewall enclosed space, said firstand second travel bars extending generally parallel to the axis ofrotation of said barrel, said hose guide comprising: a slidable couplingdevice including the first travel bar and the second travel bar as upperand lower slidable coupling device first components, and upper and lowerslidable coupling device second components, wherein: a body defining ahose passage and said upper and lower slidable coupling device secondcomponents; said upper and lower slidable coupling device secondcomponents structured to be slidably disposed to said first and secondtravel bars, respectively; wherein said first and second travel bars aredisposed in a spaced, generally parallel configuration, and wherein saidfirst and second travel bars each include a race disposed within anengagement surface of each of the first and second travel bars, saidraces being disposed substantially within a plane of said hose guidebody, and wherein: said slidable coupling device includes a firstprojection and a second projection and wherein said body is structuredto be compressed; and said first and second projections structured to beslidably disposed in said races.
 14. The hose guide of claim 13 whereinsaid body is a unitary body.
 15. The hose guide of claim 13 wherein saidupper and lower slidable coupling device second components do notencircle said first and second travel bars.
 16. The hose guide of claim13, wherein the race of the first travel bar extends over substantiallyan entire length of the first travel bar.
 17. The hose guide of claim13, wherein the race of the second travel bar extends over substantiallyan entire length of the second travel bar.
 18. The hose guide of claim13, wherein the upper slidable coupling device second component isconstructed as an upper projection and wherein the lower slidablecoupling device second component is constructed as a lower projection.